BRIDGE DESIGN, CONSTRUCTION AND THE ENGINEERING PROCESS
 
 
 
 

  • OBJECTIVES

Research actual bridge designs
Design a model bridge based on research
Submit construction drawings for approval
Build a bridge with toothpicks that can be tested for structural strength
Submit final report on structure (includes a detailed torque, force, and collapse analysis)
  • ALLOWABLE MATERIALS
Regular round or flat wooden toothpicks ( or, you might want to look at Hobby Lobby's "craft grade" non-tapered toothpicks with squared off ends... but they are hard to find and are not always in stock)
Elmer's white or brown glue (no hot glues)
Paper for the roadbed (optional)
String for suspension designs only; 3 meters max (nylon offers high resistance to breakage under tension)
  • RESEARCH AND SUBMITTAL OF APPROVAL DRAWINGS

Each student will research bridge designs from literature or actual structures noting bracing points and reinforcements and how each design takes into account gravitational and load forces and the materials used. Each student will then create a bridge design and submit a drawing for approval (drawings should include dimensions (m) and 3 aspects of the bridge... a side view, a top view, and end view). Approved drawings will be returned and used to construct the bridge. Drawings can be actual size or scaled down; if you scale down you must include a drawing scale.

  • DESIGN AND DRAWING CHANGES

As you begin to construct your bridge, you will undoubtedly want to make improvements (changes) to your design. Design changes are allowed. However, you must revise your drawings showing the changes you intend to make and submit them for approval prior to proceeding with construction. Once change approval has been secured from Mr. P., construction can continue (be aware that I may make minor adjustments/improvements to your requested changes).

  • SPECIFICATIONS

Your target maximum weight of the finished bridge is 80 gm. (a total weight more than 80 gms. will be allowed but carries a grade reduction penalty...the greater the overage, the greater the penalty). Any design can be used as long as the roadbed is flat and unobstructed to allow a matchbox car to travel its length. The roadbed does not actually have to support the car; the car is used only to check clearance (i.e. the roadbed can be made of paper to save on weight). The bridge must be free standing and allow for a 2 cm. high x 30 cm. wide board to pass under the bridge while the bridge rests on a flat surface. Only the materials listed may be used to build the bridge. Excessive amounts of glue may not be used as part of the structure, i.e. the bridge or bridge joints may not be completely covered with glue.

  • LOAD TESTING PROCEDURE

Each bridge will be placed on two support structures (see photo below). An 8" long, 1/2" diameter wooden dowel will be set across the center of the bridge on top of the road surface (set perpendicular to and on top of the road).  Heavy-duty wire is looped over each end of the dowel which supports hanging weights below the bridge. 1 kg weights are added until all the weights are used up (total of 11 kg. / 25 lbs.) or the bridge structurally fails (breaks).

  • FORCE ANALYSIS

A statics analysis and discussion must be included (however, this will actually be done in class... there is nothing to prepare ahead of time). This analysis includes diagramming the actual CW and CCW torques, FN's, and Fg's (which includes the hanging weight and the weight of the bridge). View a sample calculation: Example. The statics analysis is done only after your bridge has been weight tested.

  • COLLAPSE ANALYSIS

Bridges that collapse under the weight of 11 kg must include a collapse analysis. This analysis includes a discussion on how the bridge failed (i.e. rotational forces, weight forces, torques, etc.). Your discussion should include a "remedy-of-design" which basically describes what you would have done differently (i.e. recommend design changes) to overcome the collapse.

Each bridge will be graded using a ratio of supported load weight to total bridge weight i.e. heavier bridges must support more weight to achieve an equal grade. Further, a collapse analysis must be submitted for bridges that structurally fail.

  • IMPORTANT DATES

 Check your individual class calendars for due dates; NOTE: there are two due dates for this project... design drawings are due first, then actual bridges).

              

  Lea's bridge supporting 25 lbs.!

  • REFERENCE SITES

1. BEER AND JOHNSTON: SIMPLE TRUSSES SECTION REVIEW

2. BEER AND JOHNSTON: SIMPLE TRUSSES REFERENCE FIGURES

Beer and Johnston, McGraw Hill, Engineering Vector Mechanics; analysis of simple trusses.

BRIDGE DESIGNS

....one of the BEST SITES for getting ideas for designs!

BRIDGE CONSTRUCTION

....research real bridge designs!

TYPES OF BRIDGES

...also search the web using "toothpick bridges" for numerous reference sites

THE CATENARY TOOTHPICK BRIDGE

...some project construction examples i.e. how to go about building your model bridge

MODEL BRIDGE DESIGN

...good advise from a student with a lot of examples


 

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